Deburring
Our deburring process of removing burrs from the surface and the edges of the work piece is done by automatic machines and a special style of abrasives back up by short brushes. This process gives us the flexibility of working with flat, 3 dimensional and louvered parts.
Deburring of metal parts
Metal parts that have been stamped or laser cut will have a sharp edge with burrs from the stamping or cutting process. These parts need deburring to round the sharp edges and remove the burrs from the edges. If the part is flat or three dimensional, edges and cut outs would be deburred with our automatic deburring machine. It will be a 100% symmetrical sand on the surface and the edges. The scratch pattern on the surface would look random to the eye with scratches in all directions but the edges would be broken the exact same amount and the scratch in the surface would be 100% uniform and the same every time. The machine we recommend for metal deburring is our Classic 1300 with 9 disc or cup style heads. The whole head assembly is also moving from side to side to give the brush abrasives the right angle to attack any edge or cut out. This machine has been tested in metal deburring gives an outstanding result on aluminum and stainless steel parts. The integrated vacuum hold down system is made to hold parts as small as credit card size. Even parts that are louvered on one side and not flat can be held securely while being deburred in this machine. The scratch paten on the surface is perfect for powder coat applications and for a designer surface in stainless steel with multi directional scratches.
The metal deburring abrasives are our patented brush backed abrasives. These brush backed abrasives are capable of deburring a raised piece after it has been bent up to 1 1/2” depth where the abrasives can reach the bottom of the part.
This means that it is now possible to deburr parts that are not flat and a larger amount of parts are able to run though an automatic deburring machine. Please see the video of the parts running though the machine below.
Deburring of wood parts.
Deburring of wood parts would normally be kitchen doors and entry way doors where a profile is up to 1 1/2” below the face of the door. The brush abrasives will conform to the profile being sanded and deburr the surface and the profile for wood fibers. The edges would have a uniform edge break to make stain and sealer applications easier and it would give the edge a better stain and sealer penetration. The process of sealer coat deburring can then be done without sanding though the edges and sealer sanding can be performed by an automatic machine.
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